🛠️ Job Title: Assistant Manager (CBM Project Lead Engineer) – Rotating Equipment (Vibration | PlantOS | DRS Value Chain)
📍 Location: Rajasthan
🏢 Department: Reliability Engineering
📅 Experience: 5–7 Years
🎓 Qualification: B.E./B.Tech in Mechanical/Instrumentation/Industrial Engineering
📜 Certification: Minimum ISO CAT-II (Vibration Analysis) – Mandatory
📋 Reporting To: Relaibility Account Manager
🎯 Role Summary:
The CBM Project Lead Engineer is responsible for executing and institutionalizing Condition-Based Monitoring (CBM) for rotating equipment, with a strong foundation in vibration diagnostics. This role ensures high-quality data collection, structured diagnostics, and seamless integration into the PlantOS platform. The engineer will also drive the value chain alignment within the PlantOS Digital Reliability Stack (DRS), ensuring that CBM insights translate into measurable business outcomes.
🔍 Key Responsibilities
📡 CBM Program Execution
- Lead CBM campaigns for critical rotating assets (pumps, motors, compressors, turbines, gearboxes).
- Ensure standardized vibration data collection using tools like Sporadic Data Collection and Analyzers
- Validate sensor placement, route configuration, and data quality per ISO 10816/API 610/ISO 20816.
📊 PlantOS & DRS Integration
- Map CBM data to PlantOS asset hierarchy, ensuring correct equipment tagging and metadata alignment.
- Collaborate with the PlantOS team to enable real-time visualization, alarm logic, and health indices.
- Drive DRS value chain integration by linking CBM insights to RCA, RCFA, work orders, and performance KPIs.
- Ensure data traceability and auditability across the CBM-to-action lifecycle.
🧠 Diagnostics & Reliability Insights
- Analyze vibration spectra, time waveform, and phase data to identify early-stage failure modes.
- Support RCFA teams with structured vibration insights and historical trend overlays.
- Recommend and track corrective/preventive actions (CAPA) and validate effectiveness.
🤝 Stakeholder Engagement & Enablement
- Coordinate with maintenance, operations, and digital teams for CBM scheduling and access.
- Train site teams on CBM best practices and PlantOS/DRS usage.
- Lead weekly review meetings to present findings, trends, and value realization metrics.
🧠 Required Skills & Competencies
Skill Area
Description
Vibration Diagnostics
FFT, envelope, phase, orbit, and time waveform analysis
CBM Tools
All Sporadic Tools available in the market
PlantOS & DRS
Asset mapping, data visualization, RCA/RCFA linkage, value chain alignment
Standards Compliance
ISO 10816, API 610/617, ISO CAT-II certified
Digital Fluency
CMMS (SAP PM), PlantOS dashboards, alarm configuration
Communication
Structured reporting, stakeholder alignment, RCA facilitation
📈 Performance Metrics
- ✅ % of rotating assets under CBM coverage
- 📉 Reduction in unplanned downtime and repeat failures
- 📊 % of CBM data visualized and actionable in PlantOS
- 🔁 RCA/RCFA closure rate with CBM input
- 📈 Value chain traceability from CBM → RCA → CAPA → MTBF improvement
- 👥 Stakeholder training effectiveness and adoption rate
